Sheet metal fabrication is a broad term that encompasses several sheet metal fabrication processes to turn the metal sheet into a component or part of the required shape and dimensions. It is employed across industries such as automotive and aircraft to make various components and restoration projects to produce strong metal parts and components. Sheet metal fabrication is performed using various hand-used and automated tools and equipment. Sheet Metal Dimple dies are one such popular tools, which is used to produce strong panels. How do these tools work? Why are they an indispensable part of sheet metal fabrication across industries such as automotive and others? Read this post to know the answers and more.
What Are Dimple Dies?
Dimple dies are widely preferred across industries to get the fabrication job done easily and safely. They are designed to reduce the weight of sheet metal and can improve the appearance of a panel. The overall weight of the metal is reduced by removing excess material, which is also useful in shaping the material. While the panel is flimsy and can bend easily, it is possible to strengthen the panel by adding a simple flare or dimple, ensuring years of rigidity. Dimples dies are handy, easy-to-use tools available in varied specifications to fulfill several application needs.
Guide to Use Dimple Dies Effectively
Here are some important steps one needs to follow while using dimple dies effectively for the right results.
- The first and foremost important thing is to determine the size of the hole to be flared. This can be done using different ways, such as drill, laser, or plasma cutting. Depending upon the application requirement, one can choose the size of the die. Each die size showcases the size of the required pilot hole. For instance, a 5/8” dimple die needs a 5/8” pilot hole.
- Next, properly set the bottom die on the press.
- Load and secure the position of the drilled plate onto the bottom die. The way you place the drill plate is very important as it will decide the accuracy of the final result.
- Once done, place the top die into the bottom one until it rests on the drilled plate.
- Being with pressing on the top die and continue it until the plate will deform. Once the pressing is done, the plate will return to the flat.
- Once the sheet, top die, and bottom die are compressed on each other the flare gets completed.
- Now, release the press and remove the dies.
- The newly flared plate is ready for use with weight reduction and added strength.
FAQs about Using Dimple Dies Effectively
Q: Can dimple dies be used with different types of metals?
A: Yes, dimple dies are versatile and can be used with various metals, including steel, aluminum, and stainless steel. However, the specific die and technique might vary depending on the material’s properties.
Q: What is the difference between dimple dies and punch and flare tools?
A: While both tools create depressions in metal, dimple dies are designed for creating clean dimples, whereas punch and flare tools create a raised edge around the hole.
Q: Can I use dimple dies without a hydraulic press?
A: Absolutely, manual dimple die kits are available for those who don’t have access to a hydraulic press. These kits provide the necessary tools for creating dimples using manual force.
Q: Are there safety precautions to consider when using dimple dies?
A: Yes, safety is essential. Wear appropriate personal protective equipment, such as safety glasses and gloves, to prevent injuries. Also, ensure that the workpiece is securely held to avoid accidents.
Q: Can dimple dies be sharpened or maintained?
A: Yes, some dimple dies can be sharpened to maintain their effectiveness. Refer to the manufacturer’s guidelines for maintenance instructions specific to your dimple die set.
Q: What is the advantage of using lubrication during the dimpling process?
A: Lubrication reduces friction and heat generated during the dimpling process, resulting in smoother operation and improved outcomes. It also prolongs the life of the dimple die.
Dimple dies are the best-designed and widely preferred engineered dies available in the market today. Being manufactured to precise tolerances, these dies are best suited for almost all materials, such as mild steel and more. At Woodward Fab, we manufacture a huge inventory of sheet metal fabrication equipment that are precision machined from toughened steel, ensuring years of usage.
Browse Best Quality Dimple Dies Product Range:
| PRODUCT | SKU/TYPE |
| Dimple Dies 1/2″ | PF3A |
| Dimple Dies 5/8″ | PF3B |
| Dimple Dies 3/4″ | PF3C |
| Dimple Dies 1″ | PF4A |
| Dimple Dies 1 1/2″ | PF4C |
| Dimple Dies 2″ | PF4E |
| Dimple Dies 2 1/4″ | PF4EE |
| Dimple Dies 2 1/2″ | PF4F |
| Dimple Dies 2 3/4″ | PF4FF |
| Dimple Dies 1 5/8″ | PF4G |
| Dimple Dies 3″ | PF4H |
| Dimple Dies 13 PC SET | PF13 |
| Dimple Dies 1-3/4″ | PF4D |
| Dimple Dies 1-1/4″ | PF4B |